Product Overview
Reliable Floor Deck Production Line for Steel Structure Projects
The metal deck forming machine is built for contractors, steel structure fabricators, and building material suppliers who need a stable and long-lasting solution for floor decking production. The equipment delivers consistent profile accuracy, high rib strength, and reliable daily output-making it suitable for multi-storey buildings, industrial plants, commercial complexes, and large contractor projects.
With a well-designed forming structure and a fully automated production process, this machine helps your team reduce labor cost, speed up project schedules, and ensure the decking panels meet structural load requirements.
Products Description
Why This Metal Deck Forming Machine Helps You Win More Projects
1. High Production Efficiency for Large Projects
The line runs steadily at high speed, helping you complete urgent orders and meet contractor timelines. The machine maintains consistent accuracy even during long shifts.
2. Improved Decking Quality for Stronger Composite Floors
The roll tooling produces clear rib shapes and deep embossing, providing excellent bonding performance with concrete and ensuring long-term structural strength.
3. Fully Automatic & Easy Operation
A PLC control system simplifies the job: set length, quantity, and speed on the touch screen and the machine runs automatically. This reduces operator skill requirements and improves output stability.
4. Suitable for GI / High Tensile Steel Coils
Whether your projects require standard galvanized coils or high-strength 550MPa steel, the machine can handle both with stable performance.
5. Custom Decking Profiles for Your Local Market
We design the tooling based on your preferred profile:
51mm / 75mm / 76mm / 102mm ribs
Trapezoidal deck
Open / closed composite deck
Anti-slip design with embossing
You can supply profile drawings or samples; we handle engineering and manufacturing.
|
Size |
16000*1800*1500mm |
|
Weight |
20000KGS |
|
Voltage |
380V/60HZ/3PH |
|
Hydraulic Motor Power |
22KW |
|
Forming Steps |
28 steps |
|
Working Speed |
8-14m/min |
|
Rib Height of Decking |
75mm |
|
Effective Width |
900mm |
|
Material Width |
1219mm |
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Thickness for common use and test |
0.8-1.6mm ( material: Galvanized Steel 300Mpa ) |
|
Tolerance |
±2mm |
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Roller material |
45# and GCr15 steel |
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Material of principal axis |
High grade 45# forged steel |
|
Sprocket wheel |
45 steel high-frequencies quench |
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Cut-off system |
Hydraulic cutting device |
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Material for Blade |
Cr12 mold steel with quenched treatment 60-62°C |
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Material for frame of machine |
Fine welded structural steel; |
|
Material for producing roofing |
Normal color prepainted Steel and Galvanized steel |
|
Painted Color |
Green or Customization |
Production Flow
1.Hydraulic Decoiler – keeps coil feeding stable.
2.Leveling System – ensures smooth surface and uniform thickness.
3.Roll Forming Section – produces accurate ribs and embossing.
4.Punching Unit (optional) – creates shear connector or vent holes.
5.Hydraulic Cutting – cuts to exact length with clean edges.
6.Run-Out Table / Auto Stacker – easy panel collection and packing.
Machine Details
Reinforced rollers for high rib consistency.
CNC-machined shafts for long service life.
Industrial electrical components ensuring stable daily output.
Heavy-duty hydraulic station suitable for thick materials.
Gearbox drive system available for higher accuracy and torque.
What You Can Gain from This Machine
✅ Shorter production lead time
High-speed forming helps you finish orders faster, increasing your project capacity.
✅ Lower labor requirements
Automatic control reduces dependency on skilled operators.
✅ Better quality control
Consistent rib height and embossing improve floor strength and contractor confidence.
✅ Strengthening competitiveness
Delivering high-quality decking helps your company secure more steel structure projects.
FAQ
Q1: Can this machine produce different decking profiles?
A: Yes. We can design custom rollers based on the profile drawing you provide.
Q2: What material thickness can it handle?
A: Standard is 0.8–1.6 mm. Heavy-duty versions can form up to 2.0 mm.
Q3: How long does it take to install the machine?
A: 1–2 days for online guidance; 3–5 days for on-site installation.
Q4: What is the delivery time?
A: 45–60 days depending on the complexity of the profile.
Q5: Do you offer spare parts?
A: Yes. Rollers, shafts, bearings, and electrical parts are available for long-term supply.
Q6: Can you provide CE certification?
A: Yes. We can prepare CE-compliant models for the EU market.
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