Hat Profile Roll Forming Machine

60m/min High-Speed Hat Channel Roll Former for Roofing and Steel Framing

This high-speed Hat Profile Roll Forming Machine is engineered for large-volume production of hat channels used in roofing, wall framing, ceiling systems, and light-gauge steel structures. The line integrates automatic coil loading, precision leveling, roll forming, punching, and servo flying cut to deliver consistent hat section profiles at up to 60m/min.

Designed for manufacturers, steel framing contractors, and distributors seeking stable output and low operating cost, this machine provides accurate forming, reliable automation, and long-term performance for demanding industrial projects.

 High-Speed Production Capacity
The production line operates at a sustained maximum speed of 60 meters per minute, enabling large-scale output while maintaining profile accuracy and ensuring consistent daily production capacity. The servo-driven system can flexibly adjust the production rhythm according to requirements, meeting the delivery needs of orders of varying scales.

 Stable Forming Quality
Precision-formed roller sets are manufactured using CNC grinding processes, ensuring that cross-sectional tolerances are maintained within ±0.2 mm when processing galvanized, galvanneal, or color-coated steel sheets within the 0.3–1.2 mm thickness range. The guiding system is equipped with fine-tuning mechanisms to correct material deviation in real time, ensuring straightness of finished products.

 Intelligent Punching and Cutting Technology
The servo flying shear system performs fixed-length cutting at full production line speed, delivering clean, burr-free cuts. An optional CNC punching unit supports in-line hole punching operations, with hole positioning accuracy controlled within ±0.5 mm, significantly reducing the need for secondary processing.

 Rapid Specification Changeover Mechanism
Modularly designed roller sets and adjustable guiding devices allow operators to switch between different hat channel profiles within 45 minutes. The positioning pin locking system ensures forming stability after each changeover, minimizing trial production material loss.

 Heavy-Duty Structural Design
The fully welded base is constructed from 25 mm thick steel plates, with key transmission shafts undergoing quenching and tempering treatment. Combined with SKF-grade heavy-duty bearings, this design ensures smooth operation under 20-hour daily continuous working conditions and extends the service life of core components.

 Intelligent Control System
The industrial-grade PLC is paired with a 10-inch color touchscreen, featuring a built-in multilingual interface. The system records production data in real time, provides fault self-diagnosis prompts, and enables remote monitoring and production data management via an Ethernet interface.

Applications

This roll forming line is suitable for manufacturing:

Roofing hat channels

Wall framing hat sections

Ceiling support profiles

Light-gauge steel framing components

Industrial and commercial building profiles

It serves steel structure contractors, prefab house manufacturers, engineering companies, and metal profile distributors.

Optional Configurations

Hydraulic or motorized decoiler (3T–10T)

Pre-punching station

Embossing rollers

Automatic stacker

Customized profile sizes

High-speed version for continuous production

CE/UL compliant electrical system

Factory Capability & Service

As a dedicated roll forming machine manufacturer, we provide:

Customized profile design

Factory-direct pricing

Strict quality control on every component

Fast delivery for standard models

On-site installation & training

Long-term spare parts supply

Online technical support within 24 hours

We help buyers reduce production cost, increase efficiency, and ensure long-term, stable operation of their forming lines.

1.High quality Raw materials, Parts, PLC computer controlling system for our machines.

2.Groups of professional engineers, designers and oversea sales for roll forming machines.

3.Rich experiences of design and manufacture, and export for roll forming machines.

4.Customize machines as per your requests.

5.Punctual delivery time, Good technology support and After-sale service, Long quality guarantee.

If you need the standing seam panel machine,Please feel free to contact us.We are looking forward to forming successful business relationships with new clients around the world in the near future.

We are aways ready for you!

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