Floor Decking Roll Forming Machine

The Floor Decking Roll Forming Machine is designed for producing high-quality steel and metal floor decking sheets used in multi-storey buildings, industrial factories, warehouses, and commercial constructions. With automatic and adjustable settings, this machine ensures efficient, precise, and continuous production of floor deck sheets in various sizes and thicknesses.

This machine is ideal for steel structure contractors, building material suppliers, prefab construction companies, and industrial flooring manufacturers seeking cost-effective, high-efficiency, and customizable solutions for floor decking production.

1.Fully Automated Unmanned Production
The system integrates three major functional modules-intelligent feeding, automatic forming, and precise stacking-to achieve continuous unmanned operation from coil to finished product. Operators only need to input production parameters through the control terminal, and the equipment automatically completes the entire process from parameter parsing to finished product sorting, ensuring batch product consistency of over 99.2%.

2.Industrial-Grade High-Efficiency Production Capability
Utilizing dual-servo synchronous drive technology, the production line achieves a stable operating speed of up to 15 meters per minute, with a theoretical single-shift capacity exceeding 12,000 linear meters. The dynamic tension control system and real-time correction device work in synergy to ensure flatness errors of no more than 1 mm per 10 meters during high-speed operation, meeting the continuous material supply demands of large-scale industrial projects.

3.Multi-Specification Flexible Manufacturing System
Supports the production of various floor deck specifications with widths ranging from 600 mm to 1,200 mm and thicknesses from 0.8 mm to 1.5 mm. Through modular mold sets and a quick-change system, switching times between different product specifications are controlled within 25 minutes. The standardized interface design allows for future expansion of corrugation height adjustment capabilities, providing customized solutions for special building structures.

4.Heavy-Duty Structural Durability Assurance
The forming roller sets are made of Cr12MoV mold steel and undergo vacuum heat treatment, achieving a surface hardness of HRC 60–63. The entire frame adopts a square tube truss structure and undergoes post-welding vibration aging treatment. Key transmission bearings are configured with SKF P6-grade precision, ensuring long-term stable operation under daily 20-hour continuous working conditions.

5.Deep Customizable Configuration
Twelve independently adjustable forming stations support the production of variable-section floor decks. An optional servo-controlled CNC punching unit enables precise hole processing. The intelligent cutting system supports random length settings and optimized nesting algorithms, achieving material utilization rates of up to 97.5%, meeting the non-standard processing needs of specialized engineering projects.

6.Enterprise-Level Production Adaptability
The system is equipped with an MES interface module, enabling data connectivity with the factory's production management system. The standardized pallet packaging system supports automated warehousing integration, with a maximum batch processing capacity of 50 tons. Full-process production data traceability complies with the supply chain management requirements of large construction groups and engineering contracting enterprises.

 Multi-Story Commercial and Residential Buildings
The floor decking sheets produced by this system are widely used in steel structure floor systems for high-rise office buildings, shopping centers, and residential projects. By precisely controlling geometric parameters and hole positions, the products meet multiple requirements during concrete pouring, including formwork rigidity, grout leakage prevention, and reinforcement positioning. They are particularly suitable for composite floor slab construction in large-span cantilever structures.

 Industrial Plants and Warehousing Facilities
Addressing the dual demands of industrial buildings for load-bearing capacity and construction efficiency, the equipment can produce reinforced closed-deck floor panels. Its unique rib height design (adjustable from 50–80 mm) optimizes concrete usage while ensuring structural strength, making it widely applicable in construction and renovation projects for specialized industrial plants such as automotive manufacturing and heavy machinery facilities.

 Logistics Hubs and Distribution Centers
In the construction of modern logistics facilities, this system can produce standardized-span (2.5–4.5 meters) floor decking products. Through integrated pre-punching technology, precise reservations for mechanical and electrical pipelines are achieved. Combined with a rapid installation system, single-story construction cycles are shortened by 30%, meeting the stringent standards for construction speed and cost control in logistics real estate projects.

 Prefabricated Construction Projects
The equipment supports the production of specialized floor decking for modular buildings, with standardized interface designs enabling millimeter-level docking with precast concrete components. The product achieves a 15% reduction in self-weight through optimized rib arrangement while meeting the specific process requirements of prefabricated construction for component transportation, hoisting, and on-site assembly.

 Concrete Composite Floor Systems
The professional floor decking produced by this system forms a permanent composite structure with cast-in-place concrete. Special surface treatment processes enhance the bonding strength between the steel plate and concrete, and its closed-deck design increases the fire resistance limit of composite floors to 120 minutes. This makes it suitable for public facility projects with special safety requirements, such as hospitals and schools.

By establishing in-house production capabilities, construction enterprises not only achieve full-process control from design to construction but can also customize specialized floor decking products based on project characteristics. This vertical integration model reduces external procurement risks while enabling enterprises to develop differentiated competitive advantages through technological innovation. It is particularly suitable for large-scale engineering, procurement, and construction (EPC) contractors and specialized steel structure manufacturers aiming to establish long-term production capacity reserves.

Cost Efficiency
Produce floor decking sheets in-house to reduce procurement expenses and minimize reliance on external suppliers.

Flexibility
Quickly adapt production for multiple sheet widths, thicknesses, and profiles to meet diverse project requirements.

Industrial Reliability
Designed for continuous, high-volume operation in factories and large-scale construction projects.

Export & Bulk Order Support
Perfectly suited for international clients and large steel structure projects requiring reliable, large-volume supply.

B2B Focus
Engineered to meet the demands of contractors, building material suppliers, and prefabricated construction companies.

1. High quality Raw materials, Parts, PLC computer controlling system for our machines.

2. Groups of professional engineers, designers and oversea sales for roll forming machines.

3. Rich experiences of design and manufacture, and export for roll forming machines.

4. Customize machines as per your requests.

5. Punctual delivery time, Good technology support and After-sale service, Long quality guarantee.

If you are interested in any of our products or would like to discuss a custom order, Our would be provided with below services

Q1: What materials can the machine process?
A: Galvanized steel, cold-rolled steel, and pre-painted steel coils within 0.8–1.5 mm thickness.

Q2: Can it produce multiple deck sizes?
A: Yes, the machine supports adjustable widths and thicknesses, allowing multi-size production.

Q3: Is this machine suitable for small or custom projects?
A: Absolutely. The machine works for both industrial-scale production and small-batch, custom floor decking orders.

Q4: How long is installation and training?
A: Usually 1–2 weeks for installation and on-site training by our technical team.

Q5: Do you provide after-sales support internationally?
A: Yes, full technical support and maintenance guidance are provided for all global B2B customers.

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